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Troubleshooting instructions

Problems

 

POSSIBLE CAUSESREMEDY
One of the phases is missing.Electrician! Check the fuses in the central electrical installation.
The wrong order of phases. The rotating field rotates clockwise.Electrician! Check phase order / rotary field.
The oil temperature is high.Allow the oil to cool.
The sensor incorrectly indicates the oil temperature. (Option)Electrician! Replace the faulty sensor.
Engine temperature too high. The automatic motor protection switch is pulled.Allow the engine to cool down.

ERROR INSTRUCTIONS

If any emergency button is pressed or the doors are open, the machine will automatically stop and display this error instruction in the PLC.

In this case, the error window should be closed and the cause of the error should be checked and the machine restarted.

 

 

DENUMIRE EROARE ÎN ROMÂNĂDENUMIRE EROARE ÎN ENGLEZĂNECESSARY ACTIONS
Butoane de urgență apăsate sau uși de siguranță deschiseEmergency stop button pressed or dors openMake sure you haven’t forgotten the emergency push buttons or open security doors.
Lăncile sistemului de legare nu sunt pe poziția închisCheck the wire pusher is back positionCheck the binding system is not in the open position because it is in danger of being broken by the ram.
Motorul hidraulic este supraîncălzitHydraulic motor thermal threwCheck the cause or notify the service team
Filtre obturateChange the filtersReplacement of hydraulic filters.
Timpul setat pentru presare nu a fost atinsMotion machine desired time completeSet to the factory defaults. You may not have set certain times correctly. Announce service team.

 

 

ERROR INSTRUCTIONS

If any emergency button is pressed or the doors are open, the machine will automatically stop and display this error instruction in the PLC.

In this case, the error window should be closed and the cause of the error should be checked and the machine restarted.

 

DENUMIRE EROARE ÎN ROMÂNĂDENUMIRE EROARE ÎN ENGLEZĂNECESSARY ACTIONS
Butoane de urgență apăsate sau uși de siguranță deschiseEmergency stop button pressed or dors openMake sure you haven’t forgotten the emergency push buttons or open security doors.
Lăncile sistemului de legare nu sunt pe poziția închisCheck the wire pusher is back positionCheck the binding system is not in the open position because it is in danger of being broken by the ram.
Motorul hidraulic este supraîncălzitHydraulic motor thermal threwCheck the cause or notify the service team.
Filtre obturateChange the filtersReplacement of hydraulic filters.
Timpul setat pentru presare nu a fost atinsMotion machine desired time completeSet to the factory defaults. You may not have set certain times correctly. Announce service team.
FAILURE
After pressing the START button, the engine does not run
CauseSolution
The power cord plug is not connected or is defectiveInsert the card or replace it with a new one
The line switch is not in the “ON” positionSwitch the line switch to the “ON” position
There is no voltageCheck the power supply
Engine overload protection is activatedEliminating the cause of the fault cancels the activation of the motor protection
The connector contacts are interruptedReplace the connector
Not enough oil in the tankAdd more oil
The oil temperature is too highWait for the oil to cool
Butonul de oprire de urgență este activatIdentificați ce s-a întâmplat. Eliminați cauza și eliberați butonul dacă este posibil
Siguranța s-a arsÎnlocuiți siguranța
Motorul s-a gripatÎnlocuiți motorul

 

 

DEFECȚIUNE
The engine is running, but the ram stays in position
CauseSolution
The rotation direction of the motor is incorrectReverse the direction of rotation
Not enough oil in the tankAdd more oil
Leakage, leakage in the hydraulic systemTighten all threaded and hydraulic connections
The hoses are incorrectly connectedClarify the situation and correct the connections
The pump is defectiveReplace the pump
The hoses are incorrectly connectedConnect hoses properly

 

 

FAILURE
The Aries moves forward, then stops
CauseSolution
The discharge valve opens too quicklyAdjust the discharge valve to the set value
Leaks inside a cylinderCheck with the pressure gauge. Replace the cylinder.

 

This table above will help you fix your problems.

If the appliance continues to malfunction, contact your service department.

Lubrication articles and instructions

 

ArticleDescription of the pieceActionIntervalNote
AMains supply block and hydraulic pipes

– tightness

– oil level

– the air filter cover

– the air filter cartridge

– oil and return pipe filter

– leaks (tank, pipes, hoses)

check

check

check

replace

 

replace

check

daily

daily

after the change of location

every 500 operating hours

annually or every 2000 operating hours

daily

 

firm fixation

 

 

 

 

 

 

without leaks

BArbor:

– camp

check and lubricate 

every 3 months or every 500 operating hours

 

lubricate the fitting

CCompaction cylinder:

– pin

– camp

check and lubricateevery 3 months or every 500 operating hourslubricate the fitting
DCompaction chamber:

– behind the ram

 

Clean

 

every 2 weeks of operation

through the inspection door
ERatchet:

– moving parts

check and lubricate 

every 3 months or every 500 operating hours

 

Use a lubricating brush

FDoor hinges:

– bearing

check and lubricate 

every 3 months or every 500 operating hours

 

Use a lubricating brush

GCover hinges

– camp

check and lubricate 

every 3 months or every 500 operating hours

 

lubricate the fitting

HCylinder cover:
– stud

– bearing

check and lubricate 

every 3 months or every 500 operating hours

 

lubricate the fitting

IRole of container:

– bearing

check and lubricateevery 3 months or every 500 operating hours 

lubricate the fitting

LEnd-of-stroke switch of the door or lidcheckdailyfirm fixation
Possible breakdowns Horizontal balers Close End

 

Possible causesHow to avoid it
Missing phaseElectricians! Check the fuses of the electrical system!
Wrong succession of operational phases. To the left is a rotating field.Electricians! Check the sequence of the phases / check the rotary field.
The oil temperature is too high.The oil will be allowed to cool.
Defective oil temperature sensor (optional)Electricians! Change the oil temperature sensor
The engine self-defense button has been triggered. High engine temperature..Allow the engine to cool down.
Errors displayed for Automatic mobile balers

Error interpretation:

ALARM MESSAGENUMBERDESCRIPTION
Oil level1Low oil level. Add the oil according to the technical specifications
Oil temperature2Hot oil. Possible oil cooler malfunction. Dirty oil cooler.
Food funnel full3The pressing chamber requires emptying
The ram does not have a forward position4The lead time is too high. Slow forward speed. Defective limiters, wires or hydraulic valve
The Aries doesn’t have a back position5The recovery time is too high. Slow forward speed. Defective limiters, wires or hydraulic valve
The lances are out of position6The lead time is too high. Slow forward speed. Defective limiters, wires or hydraulic valve
The lances have no back position7The recovery time is too high. Slow forward speed. Defective limiters, wires or hydraulic valve
No channel pressure was reached8The pressing time exceeded the pressure forming time. Defective pressure switch 14B3 or main valve
The binding system has no position9The binding motor rotates too slowly. Defective pressure switch or control valve
Defective ram pressing limiter10Error. The front and rear position limiters emit a signal at the same time
Defective spear limiter11Error. The front and rear position limiters emit a signal at the same time
Defective pusher limiter12Error. The closed and open position limiters emit a signal at the same time

 

The table can only be used in accordance with safety procedures and rules!

All electrical equipment work must only be performed by a qualified, experienced electrician, who complies with the safety rules!

The employees were trained on the relevant activities and were informed about the risks associated with hydraulic products!

FAULTS
The engine does not operate after pressing the START button..
CauseSolution
The plug is not plugged in or plugged in.Insert the plug into the socket or replace the plug.
The line switch is not in the start position.Set the switch to the starting position.
Lack of tensionCheck the voltage.
Motor protection against overload is activated.Eliminate the reason for stopping. Restart engine protection.
Damaged connector contactsChange the contact.
Insufficient amount of oil in the tankAdd oil.
The oil temperature is too highWait for the oil to cool.
Butonul de oprire de urgență este activatStabiliți cauza. Îndepărtați motivul și eliberați din nou butonul, dacă este posibil.
Siguranță stricatăSchimbați siguranța.
Motor defectSchimbați motorul.

 

 

FAULTS
The engine is running, but the piston is not moving
CauseSolution
Incorrect motor rotation directionChange the direction of rotation in the opposite direction.
Insufficient amount of oil in the tankAdd oil.
Leaks, leakage into the hydraulic systemTighten the hydraulic screws and connections.
Wrong wire connectionsClarify the situation and make the correct connection.
Defective pumpChange the pump.
Connections modified by wiresConnect the wires correctly.

 

 

FAULTS
The piston comes out and stops
CauseSolution
The safety valve opens too quicklyAdjust the safety valve according to the set values.
Leaks in drive mechanismCheck with the pressure gauge. Change the actuator.
This table is useful for resolving any potential problems. If the machine is not working properly, contact the service department.
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